Na asọmpi kpụ ọkụ n'ọnụ nke ụlọ ọrụ petrochemical na kemịkalụ, kọlụm distillation oghere, akụrụngwa nkewa isi, nwere mmetụta na ikike mmepụta, ogo ngwaahịa, na ọnụ ahịa nke ụlọ ọrụ site na arụmọrụ na njikwa njikwa. Mgbanwe na njupụta ndepụta ma ọ bụ arụmọrụ nkewa na-eduga n'ọtụtụ ohere nke ọdịda ogbe yana arụ ọrụ adịghị arụ ọrụ.
Na usoro nke agụụ distillation n'okpuru mbelata nrụgide, inline njupụta mita na-arụrụ ọrụ na ngwaahịa ule mgbe distillation na nkewa na-ahụkarị. A na-etinyekarị ha na mpụta ala nke kọlụm, n'akụkụ ebe ndọpụ akụkụ, ma ọ bụ n'elu pipeline reflux. Ebumnuche ha bụ isi bụ nleba anya n'ezie n'elu njupụta, na-eme ka njikwa ziri ezi nke nrụpụta nkewa na ịdịmma ngwaahịa dị na distillation ebe na-ebuli arụmọrụ arụmọrụ yana ọnụ ahịa ọrụ.
1. Ihe ịma aka na njikwa njupụta ọdịnala
1. Akụrụngwa na-arụ ọrụ n'ihi ule egbu oge
Na nlele akwụkwọ ntuziaka ọdịnala na nyocha, ịnweta data njupụta site na kọlụm distillation agụụ na-ewe nkeji 20-60. Ọnọdụ nkewa nke gas-mmiri dị n'ime kọlụm enweghị ike ịlele ma jikwaa ya. Ọ bụrụ na njupụta ndepụta na-agbanwe ma ọ bụ arụmọrụ nkewa dara ada, oke reflux ma ọ bụ ike kpo oku agaghị emezigharị n'oge. Mgbe ahụ, ọ na-ebute ihe egwu dị ukwuu nke ọdịda ogbe yana arụ ọrụ adịghị arụ ọrụ.
2. Ọdịmma adịghị mma kpatara site na mperi akwụkwọ ntuziaka
Njehie nke nha mita njupụta site na titration akwụkwọ ntuziaka ma ọ bụ n'ụlọ nyocha na-aga ±5%, nke na-emezughị ihe achọrọ maka ngwaahịa dị oke ọcha dị ka kerosene ụgbọ elu ma ọ bụ ihe mgbaze ọkwa ọgwụ. Dịka ọmụmaatụ, mgbanaka mmanụ isi nke 0.01 g/cm³ nwere ike bute nnabata viscosity na ọbụna nhazigharị nke batch dum.
Ọbụna njọ, ọdịda na nlekota njupụta aqueous agba njupụta nwere ike ime ka ihe omume na ngwaahịa na-egosipụta a ụfọdụ ọdịnaya nke mmanụ, ịkpalite na usoro mmechi nke downstream mmiri ọgwụgwọ na ọbụna nchekwa & gburugburu ebe obibi ihe ize ndụ.
3. Ọnụ ọnyà ngụkọta ezoro ezo ọnwụ
Ọnụ ego ọrụ nke nlele akwụkwọ ntuziaka nwere ike ịchọ ndị ọrụ 2-3 raara onwe ha nye na-arụ ọrụ n'ime mgbanwe atọ, na-akwụ ụgwọ ọrụ kwa afọ karịa $300,000. Mgbanwe njupụta na-akpata mmejọ nkewa nke akụrụngwa, na-efunahụ ọtụtụ narị tọn mmanụ crude kwa afọ. Mgbanwe ugboro ugboro na usoro usoro na-ebelata ndụ ndụ nke kọlụm na reboiler, na-abawanye ụgwọ mmezi site na 15%-20%.
2. Mmeghe nke Mita njupụta nke inline nwere ọgụgụ isi
Na-ewere Lonnmetermita njupụta inlinedịka ọmụmaatụ,ultrasonicdenebemitatụọ oge mgbasa nke ebili mmiri ụda iji gbakọọ ọsọ nke ụda, nke sitere na njupụta mmiri ma ọ bụ njupụta. Teknụzụ a nwere ike igosipụta nkwusioru nkwusioru, yana izi ezi nke ±0.0005 g/cm³ yana oge nzaghachi ngwa ngwa, na-agbanwe usoro nleba anya ọdịnala kpamkpam.
1. Real-Time nlekota oru N'ime dum Usoro
Ọgwụgwụ nri:Ịwụnye mita njupụta n'ime pipeline tupu mmanụ cru abanye na kọlụm agụụ na-enyere aka nleba anya ngbanwe njupụta nke nri (dịka ọmụmaatụ, n'oge a na-emezi mmanụ dị arọ na nke dị mfe). Ọ na-ejikọta ya na Sistemụ Njikwa Ekesa (DCS) iji dozie ntọala oghere na kọlụm dị elu na-ajụ oyi, na-eme ka nrụpụta distillation kwụsie ike.
Ọgwụgwụ nkewa:Otu mita njupụta n'ebe a na-emepụta mmanụ na-enyocha njupụta mmanụ distillate. Mgbe ụkpụrụ si na ebumnuche (dịka, 0.85 g/cm³ ± 0.005), ọ na-edozi oke reflux ozugbotominimizeàgwà ọnwụ.
Ọgwụgwụ mmịpụta:Ịtọba ọnụ ụzọ njupụta (dịka, 0.9 g/cm³ na-akpalite mkpu) na mpaghara mmiri mmiri na-egbochi ibufe mmanụ, na-ebelata ibu ọgwụgwọ mmiri na-adịghị na ala na mkpofu akụrụngwa.
2. Ntinye ego dị mkpirikpi&Uru Ogologo Ogologo
1. Ego ego
Ọnụ ego ọrụ:Ịwepụ ndị ọrụ nlele raara onwe ha nye na-echekwa$250,000-400,000 kwa afọ.
Akụrụngwa Ọnụ ego:Njikwa njupụta dị mma na-ebelata oriri mmanụ crude site na 0.3%-0.5%.Take 1 milọdụm tọnprocesbụọ as a example, costavings na raw materials go beyond $5million.
Ọnụ ego ike:Njikwa akpaaka na-ebelata oge akụrụngwa, na-ebelata oriri uzuoku site na 8%-12%, na-echekwa$1–1.5 nde na ike akwụ ụgwọ kwa afọ.
2. Mmelite arụmọrụ
A na-ebelata okirikiri otu distillation site na 10%-15%;which isnhaalkaannual capaobodo ofdistillation nke obere na-ọkarakọlụm.
Ọdịiche njupụta batch-to-batch na-agbada site na 3.5% ruo 0.8%, na-eme ka ntụkwasị obi ndị ahịa dịkwuo elu na ngwaahịa dị elu.
3. Nrube isi na nkwalite nchekwa
- Na-ezute usoro njikwa ogo ISO 9001 yana ụkpụrụ nchekwa OSHA, na-enye agbụ data traceability zuru oke maka FDA, EPA, na nyocha usoro nchịkwa ndị ọzọ.
Ntụle na-enweghị kọntaktị na-ezere ikpughe mmadụ na mgbasa ozi dị elu, nrụgide dị elu, na-ebelata ihe ize ndụ nke ọkụ ma ọ bụ nsị ma kwekọọ na ESG (Environmental, Social, Governance) nke oge a chọrọ.
When yarefersto prechision nkemmepụta mmepụta ihe, mita njupụta inline abụghị amonitor merelymana ebe dị egwucombn'imeg real-oge datena usoro njikarịcha. Maka ụlọ ọrụ na-agbaso mgbanwe ọgụgụ isi, ịhọrọ mita njupụta inline pụtara ịhazigharị mgbagha mmepụta na nkenke.readings, na-ejide oke asọmpi na nhazigharị ụlọ ọrụ.
Nweta ihe nleba anya njupụta ahaziri ahazi iji mee distillation agụụ gịkọlụma benchmark maka arụmọrụ naera ofụlọ ọrụ smart! Pịa ka ịkpọtụrụ anyị wee mepee asọmpi isi.
Oge nzipu: Jun-04-2025
